Rigid Box Visual Positioning Single Mechanical Arm Forming Machine

Equipped with high-precision sensors and intelligent identification system, it ensures the precise size and perfect moulding of each box and effectively reduces material waste. Adopting advanced servo control system to accurately and quickly complete the cardboard folding, gluing, forming and other processes, packaging speed is far faster than manual.

1. Feeder suction board: unique anti-double sheet design, spring-loaded feeding warehouse, wide size range, thin plates, thick plates, die-cut plates, slotted plates can all be quickly conveyed in to avoid damaging gray plates, jamming, and double sheets;

2. Circular feeding: Printing machine-style double-layer feeding table, fast refilling.

3. Overall design of the slide table: the cardboard guide rail is fully retractable, seamlessly connected, with a wide size range and fast style change.

4. Feeding traction: The slide rail retractable device that avoids the top and bottom cover is adopted, and the size can be easily adjusted with the sliding feeder part;

The rear suction folder gluer adopts advanced technology, has high-precision positioning, folding and flattening functions, and has stable production performance, which can ensure product quality and production efficiency. It is equipped with an advanced intelligent control system, which can achieve accurate control, monitoring and adjustment, improve the intelligence level of the equipment, and facilitate operation and maintenance.

The operation interface is simple and clear in design, allowing users to quickly locate the required functions and reduce the complexity of operation, thereby improving the user experience. The operation interface provides functions such as touch screen operation and voice control, which enhances the interactivity between users and the system. The touch screen responds quickly, allowing users to interact with the system in a more natural way, improving the safety and convenience of operation.

The system can calculate the offset in real time and transmit it to the robot to achieve seamless production, significantly improving production efficiency and yield. At the same time, its lamination speed is faster and more accurate, and it can flexibly respond to diverse and customized packaging needs. Through the integration of visual inspection and motion control, it simplifies the cumbersome wiring and troubleshooting in traditional multi-component integration methods, reduces dependence on manual labor, and reduces the intensity of manual operation.

Dynamic flexible production

Unlike traditional fixed-mode production lines, this automated gift box packaging machinery line uses advanced adaptive technology. It can dynamically adjust packaging specifications and styles according to real-time order requirements during operation. For example, when receiving a batch of mixed orders for both regular square gift boxes and special-shaped polygonal gift boxes, the production line does not need to stop for a long time to switch molds. With intelligent robotic arms and reconfigurable conveyor tracks, it can quickly switch between different packaging modes, efficiently complete diversified gift box packaging, and meet complex and changing market order requirements.

Environmental protection and energy-saving innovation

At a time when environmental protection has become a global focus, this production line incorporates many energy-saving designs. On the one hand, the energy recovery system is used to collect and convert the excess kinetic energy generated during the operation of the equipment, such as the energy when the motor decelerates, into electrical energy for storage for subsequent use by the equipment, effectively reducing overall energy consumption. On the other hand, in terms of packaging material selection, it can automatically identify and adapt to degradable and recyclable environmentally friendly materials, reduce the impact of packaging waste on the environment from the source, and help companies practice the concept of green production.

Intelligent visual guidance and error correction

The production line is equipped with a high-precision intelligent visual recognition system, which is like a sharp "eye". In the product filling process, it can not only accurately identify the shape and position of the product to ensure that it is placed in the gift box accurately, but also monitor the defects in the packaging process in real time. Once problems such as the offset of the gift box printing pattern and the incorrect placement of the product are found, the error correction mechanism is immediately activated and corrected by fine-tuning the mechanical action. At the same time, the problem data is recorded and analyzed and fed back to the production management system to continuously optimize the production process.

Modular rapid assembly and maintenance

Its design adopts an innovative modular concept, and the equipment in each production link is designed as an independent module. When the enterprise needs to expand production capacity or upgrade a certain process, it can quickly purchase the corresponding module for assembly, greatly shortening the equipment installation and commissioning cycle. In terms of equipment maintenance, if a module fails, the technicians can quickly disassemble it as a whole and replace it with a spare module to quickly resume operation of the production line. The removed faulty module can be sent back to the manufacturer for centralized repair, reducing the difficulty and time cost of on-site repair.

Immersive human-computer interaction experience

On the operation side, it is equipped with an advanced immersive human-computer interaction interface. By touching the large screen, the operator can intuitively see the operating status of each link of the production line in a 3D visualization. When setting parameters, the graphical drag-and-drop operation is used, which is simple and easy to understand, greatly reducing the learning cost of the operator. In addition, the interface will push operation prompts, warning information, etc. in real time according to the operating status of the equipment, providing all-round support for the operator.